Backyard Workshop - Do it Yourself Projects and Tips

Table Saws are an Important Addition to any Workshop

2008-11-13T23:22:00.000-08:00

Table saws are very important tools in many different woodworking shops and workshops all over the country. There are a number of different types of table saws available. These saws are fairly expensive so it is sensible to spend some time researching the different table saws before you make a purchase.

It's a good idea to spend time researching the different types of tools before you choose which one you want to purchase. One good way to find suitable table saws you might like to buy include reading reviews of what other people think. If you know anyone else that has a table saw then ask them for their opinion. By asking around you will be able to make sure that you are purchasing high quality tools.

Different Types of Table Saws

There are a number of different types of table saw. Contractor saws are commonly used by professional people and have a 2 horsepower motor. Most of these saws come with large work surfaces and high quality reliable fences which means they are very accurate. It's normally possible to upgrade the fences if required. A good saw will last for a very long time as long as it is cared for properly, and these will cut any wood with accuracy. These are not the best for collecting dust however.

Another option is a bench top saw. These are quite light and portable, these are ideal if you don't have a lot of space in your workshop. They are very easy to move and set up and can even be carried by one person. Make sure you check the fence of the machine you are considering buying as it's not possible to upgrade these at a later date. You will have to live with the type you are using.

Another type of heavy duty saw is a cabinet saw. These are used by professionals who make cabinets. These often have a large table but quite a small footprint. The motors in these are at least 3 horsepower and all require 220V power supply. This means that if you are running these in your home you ma y require an electrician to install a dedicated line for it.

You should start by deciding whether you want to use a stationary or portable saw. Portable saws use up much less space and are much easier to move from location to location. Most portable models are just as good as stationary models as long as you choose carefully.

The stationary saws are designed to be set up and left in the same place. These saws are too large to move from room to room but are often much more powerful and come with many extra accessories. Stationary saws are often more expensive, so you do need to be careful. These also take up more space than the portable saws.

Safety Tips

You should always make sure that you wear safety equipment when using this equipment, this includes goggles and ear protection. These saws can cause sawdust to fly through the air which can cause damage to your eyes. The loud noise an also be damaging to your hearing if you use it for a long time.

You should avoid wearing baggy clothing as this can get caught in the blade and cause serious injuries and even death.

Make sure you keep the area clean around the saw as any mess can be dangerous, this can cause someone to slip and fall onto the saw.

Don't adjust the saw while the saw is still running.

Make sure you unplug your saw from the electricity before you carry out any maintenance work on it. Saws can quite easily start up without you expecting them to.

About the Author

Leroy Calstard's papers are found on quite a few online sites tied to information on table saw blade reviews. Through his detailed writings like http://www.insidewoodworking.com , the author confirmed his depth of understanding on subjects similar to best table saws.

How to choose cordless drill - buyers guide

2008-11-13T23:19:00.000-08:00

Cordless drills are power tools with rechargeable batteries as power source. Cordless power tools have the advantage of mains-independent operation. They are usually small in size and therefore easy to operate. They do not require a mains power cable, operate in the low-voltage range and can therefore be used safely in wet environments and outdoors. Cordless drills are best choice for nearly all hand held drilling tasks on any DIY project. Cordless drills come in various sizes and with a number of different features. In order to choose the right cordless drill, you will need to consider what uses you will need your cordless drill to perform and what is its main features.

Cordless drills batteries

Battery strength is one of the most important factors when choosing any cordless tool. For power tool operation these three types of storage batteries are mainly used. They differ with respect to their electrode materials and are named accordingly:

* nickel-cadmium storage batteries (NiCd batteries) * nickel-metal-hydride storage batteries (NiMh batteries) * lithium-ion storage batteries (Li-Ion batteries).

Be wary when evaluating battery strength, higher voltage batteries are not always the best. The type of battery plays a big factor in how the drill will perform over a period of time. Ah is where the cheaper tools fall on their face: 2.4 Ah are good, 1.4 Ah are bad. Greener design is also a factor: Li-Ion and NiMh batteries do not contain cadmium like NiCd cells, thus making them more environment friendly don't contain toxic cadmium, which can leach into groundwater if spent nickel-cadmium (NiCd) batteries are thrown out with trash instead of recycled. The disadvantage of NiMh batteries is that they have up to 50% fewer recharge cycles.

The problem of cordless drills battery is, the more voltage, the more weight. Consider this before you make your purchase.

When purchasing a cordless drill, check to see if you get an additional battery. If not, it might be a wise decision to purchase an extra one.

Power level - voltage

The power level of the drill is another important feature of the drill you choose. You will need higher voltage if you typically work on heavy materials. A good idea to buy a drill with voltage a little higher than your most demanding need, so you won't have to worry about enough power.

Cordless power tools have standard voltages between 2.4 volt and 36 volt. The following voltage groups apply in general:

* 2.4; 4.8 volt for small power tools such as housing-grip screwdrivers. * 7.2; 9.6; 12; 14.4 volt - this voltage group is most common. * 18; 24, 36 volt - most professional power tools with high performance requirements belong to this voltage group.

Higher voltage cordless drills provide more power, but are also more expensive.

Cordless batteries charger

You will also need a charger when you buy your drill, manufacturers always include a charger when you buy your drill, these can take from 15 minutes up to 3 hours to completely charge an empty cell, this depends upon the type and quality of the drill/charger again with the better quality/faster chargers been sold with the more expensive drills, again look for Makita, Bosch and Dewalt as the market leaders. A fast recharge is not always good for the battery as recharging can generate excess heat which can shorten the life of a cell, again top quality units offer electronic thermal protection to prevent this happening.

Chuck size

Chuck size is another factor in determining the purchase of a cordless drill. For the average homeowner for a general-purpose tool a 3/8" should be fine, however for heavy-duty work a half-inch (1/2") chuck drill should be considered.

The keyless chuck is a practical standard today. All new drills are equipped with keyless chuck, they are much better than they used to be and can grip any drill or screwdriver bit securely.

Hammer mode

1/2" cordless drill models often include a "hammer drill" feature which has little practical application for woodworking, but is great for drilling holes in masonry.

Drill Speed

The simplest models of cordless drills run at a fixed speed (300 RPM). Better models have dual speeds (300 RPM - 800 RPM). Variable speed

One of the most important features you will want to look for in a cordless drill is variable speed. Hard materials need a slower speed, soft materials a higher speed.

Most drills also have a variable speed trigger to make starting holes easier.

An excellent feature to have is an adjustable clutch, which will change the speed automatically depending on the density of the material. If you are not used to a cordless drill and how to adjust the speed, this may be ideal. Reversible motor

Reversible motor will allow you to back out any screws that you drill in.

Adjustable clutch

An addition feature that makes screw driving more efficient is an adjustable torque clutch. This popular feature regulates the twisting power, called torque, that's applied to a screw, which simplifies jobs like driving multiple screws to the same depth.

Torque clutch can be mechanically blocked by a further switch position. This switch position makes the maximum torque which the motor can generate available for the drilling of large-diameter or very deep holes which requires the application of high torques.

Generally a drill/driver has around 8-16 torque settings and you can select the best setting for your work.

Most drill/drivers also have a drill setting where the clutch is ignored. This allow the motor's full torque be transmitted to the chuck and is generally used for drilling rather than screw driving.

Cordless drills ergonomics

Most cordless drills has a pistol grip type of handle wich provides ergonomic advantages for certain applications. In such shape the handle is behind the motor at right angles to it's body.

The centre grip (T shaped drills) has become widely accepted as the most common construction type around the world. This provides a better balance to the drill. Most people find T grip handle more comfortable after holding the drill for a long time.

Drill's weight

Weight of the drill can actually give you a good idea of how well its built, after all, steel gears are heavier than plastic ones. Bigger voltage drills weigh more, around 3.5 pounds for a 9.6 volt model up to around 8 or 9 pounds for a 24 volt model, so consider weight before you go for big drill. The new lithium-ion (LiIon) batteries offer a considerable weight saving over NiCd batteries.

Additional features

* Battery meter - An LED gauge on the power pack shows remaining power. * Second handle - additional attachment for two-handed drilling. * Work light - An LED light helps in low-light conditions.

Conclusion

Within the last decade cordless power tools have reached a market share of over 25 % of all power tools sold world-wide. The reasons for this are their easy handling and their performance capacity which was increased substantially in recent years. With the expected improvement in battery technology, the market share will increase even further. Hope this guide will help you in choosing cordless drills. Happy drilling!

About the Author

Life to me means friends and family who you can trust and who trusts you. I am pretty much on the happy side of life, but like all teens I do I have my "days of." That means I do have some sad days or depressed days. I have a few friends here that sort of look out for me and when I am having a bad day, I have someone here at school to talk to.

Why Should you Buy Jet Power Tools

2008-11-13T23:09:00.000-08:00

Power tools are very important tools which any woodworking workshop needs to buy. There are many different brands of power tools however one that you can trust is jet power tools. These offer fantastic value for money as they are high quality and quite reasonably placed. You should take a look at all of the tools and decide which ones you need to buy.

A Jet Lathe

These lathes are very versatile, they come in pieces and need to be assembled however this is very easy. Many models come with extra tools for free. Some might come with a chisel set, or others might include a selection of other hand tools. These are really good because even if you already have them, hand tools get a lot of use and so will need replacing at some time!

Some Fantastic Jet Lathe Features:

- Variable speed selector control which can regulate the speed from 550 to 3000RPM. - Large capacity machine, 35" between centers makes it suitable for many projects - Powerful ¾ horsepower motor with bags of power! - 12" swing over bed - to allow you enough space to work

Jet Table Saws

Jet table saws are very useful and accurate tools which has a lot of power. This makes it suitable for many different projects. There are different models available with different sizes of engines. Setting the fence is very easy and is normally around thirty inches long. You will need to replace the blade when it becomes blunt, however the saw itself should last for a very long time.

Jet Table Saw Features: - Blade guard - Suspended motor mechanism - Dust collection attachment - Dual starting buttons for safety, prevents it being started by accident - Fence locks into place

Other Jet Power Tools

There are many other jet power tools which are available. Jet planers are available in stand designs and also portable models. Most of these models are made out of steel and cast iron so that they are durable. These are powered by a 3 horsepower engine which is cooled by a fan for reliability.

Jet also produces a great range of floor mounted drill presses. These use a 3 horsepower motor and are adjustable to 16 different speeds. There are numerous other features which are of interest, including quick release clamps.

Jet bench mounted drill has 16 different speed settings from 200 RPM to 3600RPM. They have a large work surface area of up to 13 inches square which will be more than enough space than most people will need. Drill presses such as these have sufficient power for most projects. This makes them valuable additions to anybody's workshop. It's important to use reliable tools for your workshop so that they won't always break down. By choosing a reputable make sure as Jet you can be more sure of this.

About the Author

The copywriter Noel Wortinger is especially interested in areas related to jet table saws and home page jet table saws. With his detailed writings such as http://www.insidewoodworking.com , the author improved his depth of understanding on information corresponding to jet table saw.

Power Tools - Key to Simplifying Everyday Life

2008-09-29T05:44:00.001-07:00

It is amazing to know how a power tool, unnoticed by most of us, positively affects our lives in such great magnitude. Defined as equipment with power back up through wire cables or battery, a power tool is used to ease the manual labour. In fact, these electric power tools have come a long way to become indispensable part of our futuristic reality. Available across the globe to match the needs, they provide valuable assistance in household as well as industrial requirements.

Any power tool offers more speed, precision, reliability and efficiency to its user, as compared to their manual counterpart. Power tools come handy in almost all occasions. They also have a higher degree of safety and control. The various instances of power tools include various saws, grinding & polishing tools, woodwork tools, drills, planers, jointers, routers, etc. You can surely find one precisely for your necessity.

The battery enabled powertools are called Cordless Power Tools. They offer wider range of maneuverability and mobility. They are useful especially in home setups and small infrastructures. Some of the commonly used examples of cordless power tools are: drills, smaller saws, tool kits, etc. Cordless powers tools must be given regular check ups for longevity, esp. as regards battery, charger and gears.

There are many reliable manufacturers in the market to cater these tools of effectiveness. The major players include Bosch, Black & Decker, Hitachi Power Tools, etc. Based upon their expertise they have been constantly delivering useful tools in the market. These power tools are also available online with their own links as well as the links of their retailers. This way cheap power tools are made available to the customers. This also gives them the freedom to rightly choose, compare and analyze. Power tools online can be purchased easily with any credit card, the delivery of which is also made within comfortable time limits.

While purchasing these power tools, you must first research to identify your exact needs. Based upon the requirement, a power tool should be searched down. There are many models available for each category. So to effectively choose a lasting component, you can take assistance of someone who knows them better. You should keep in mind all the aspects you are looking for in your power tool. Be it longevity, impact, precision or brand, the online retailers can further assist you in picking the finest one of the online available power tools. Be open to suggestions, and you would find the perfect one.

About the Author

To check out more about power tools, air hammers, plumbers tools, air nail guns, electric hand tools please visit: http://www.sydneytools.com.au

Power Tools for the Professional on the Do it Yourself Enthusiast

2008-09-29T05:43:00.000-07:00

Whatever your background or requirement power tools are used in almost every environment to improve productivity and usually improve the quality of the work undertaken. When we refer to power tools we usually refer to corded power tools or cordless power tools. There are however a comprehensive range of pneumatic power tools which are great if you have compressed air available. Pneumatic tools lack the obvious portability of electrically powered tools and are frequently confined to the workshop environment where the work comes to the tools rather than the tools going to the work

The electric drill was regarded by most as the first powered hand tool. The first electric drill was patented in Australia on 20th August 1889 an attributed to Arthur James Arnot. This first drill was primarily intended for heavy industrial use and was invented before most communities were even supplied with electricity. In 1917, Black and Decker introduced and patented the pistol grip and also the trigger switch familiar on most products available today. This was the basis of the modern electric drill and later models were soon shipped in thousands. 1961 saw the first battery powered drill and as technology improves and prices fall we are now in a position where the battery powered drills have taken over from the corded big brother.

The brief history just serves to illustrate the development of the drill and close on the heels of the drill were many other corded and cordless power tools. Mains powered devices operate on a variety of voltages 120v in the US and in Europe we operate on two voltages. We have 220-240v powered tools normally used in the home and for the less demanding applications whereas in the construction arena health and safety demands 110v units powered by 220-240v to 110v transformers. Battery powered tools use different battery types and operate at different voltages. The power screwdriver is the least demanding of the electrically operated tools in the power toolbox and may be supplied with as little as 3.6v batteries. The capability of the batteries has increased year by year as we have seen battery technology move gently from 9.6v to 36v such that we now have tools supplied with batteries rated at 12v, 14.4v, 18v, 24v and 36v. Needless to say the 36v tools are much more expensive than the 12v tools. The development in battery technology has been considerably more than just building larger battery packs. The latest batteries are Lithium-ion or Li-Ion batteries which enable more battery power to be delivered and batteries can be quickly recharged.

With the advent of these higher voltage batteries we now have a wider range of battery powered cordless tools. The cordless circular saw was not viable before the 18v or possibly the 24v batteries became available. The SDS drill and demolition drill had always been corded until the latest range of batteries mean there are now SDS and demolition cordless drills on the market operated on 36v power packs.

Woodworking powertools have always been popular both in the construction industry and for DIY enthusiast. Increasingly the cordless power tools are being used in all areas of industry where just a few years ago the batteries would just not be man enough, or need recharging too frequently or just too expensive. We now have cordless jigsaws, Kango Drills and Breakers, Metal Cutting Saws, Percussion Drills, Reciprocating Saws, Sanders, SDS Drills, Wall Chasers, Band saws, routers, planers and other specialist powered tools.

About the Author

Modern power tools are becoming more and more cost effective to use. The new battery powerd cordless tools can be recharged quickly and provide the power to drive a cordless cicrcular saw or large SGS type drill.

Plans For Your Woodworking Project

2008-01-14T05:33:00.002-08:00

Before you start a woodworking project, you will have to have plans. Patterns for woodworking or scroll saw projects are used to plan the project and put special accents in the project. A good plan will give you step by step instructions along with diagrams and illustrations to help you. You can either buy plans in a store or look for them on the Internet.

Many plans are available in the Internet, some free and some not. There are patterns for every project you can imagine, from a little box or a bird feeder to a large piece of furniture. There are sites that specialize in certain classes of plans, such as toys, or decorative items. Just put the type in your browser window and you will see a world of plans.

Plans can also be found in woodworking books, available in stores, in the library or on the Internet. Woodworking magazines often feature plans in each issue, so if you buy a few you will probably find a plan you need. If a certain magazine has the kind you like, you can subscribe.
New comers should start with simple plans. They will be easier to read and follow. When you get better, you can move onto more complex plans. A simple toy or a birdhouse is a good way to start. Make sure the plans you get are detailed enough. with illustrations as well as written instructions. Keep your plans in an organized binder and you can use them again and again.
Even though you are following a step by step plan, you may want to make a few changes to the plan. This is a great way to personalize it. Just a small change to an accent piece can make it look completely different. Or you can opt for painting a project when the plans call for staining it.
After you have created a few projects, you may want to consider designing your own plans. Sketch out what you want. You don't have to be too precise at first. After the initial sketch, decide how big you want it to be, what kind of wood you want to use. Then use the measurement to determine how much wood you need. Make sure you have enough so you don't run out. Decide what other materials are needed for the project so you can calculate the whole cost.

Then make a list of the material and the quality you want to use. Make sure you remember paint, stain and polyurethane. Make sure you have the proper tools for the project. Then you can go shopping for the project supplies. At this point, you can make a more detailed design of your project. Create your diagrams the way you have seen them on the plans you have used in the past, and then map out each step you need to take. Writing out the steps like this will keep you organized so you will not skip any steps and ruin the project.

About the Author
Leroy Calstard pens predominantly for http://www.insidewoodworking.com , a website about machinery . His writings on woodworking plans are published on his website.

Buy An Industrial Workbench For Your Home Projects

2008-01-14T05:33:00.001-08:00

When you are working at home in your own workshop then you need a proper garage workbench, this is the best thing you can have to get the jobs done right. When you have an industrial workbench you can accomplish your tasks in less time than if you don't have a bench. If you get one that is pre made then you can find it useful for all of your needs. If you want you can also try to make a bench that is from a design that you see or a something you buy that is semi-prefab.

When you want to buy a workbench you will find that you can get them in many different shapes and sizes. You should look for a bench that will let you tackle almost any project from simple craft making to complex woodworking projects. You can buy a bench at almost any hardware shop. You can also try to create your own bench. This can be a great beginner project and there are plenty of plans out there that are easy to follow.

You can try a table bench that is made out of heavy material, this can really stand up to heavy use. You can also try get a bench that has a wooden top but has steel or other metal legs. This can be really handy too. If the bench is fully made out of steel then you can really do a lot of hard work on it as well

If you want to try one that is cabinet like than you can use it for more storage as well. It can have some drawers in it and you can use the table part on top for working. If you want to put your tools in and then reach for them while you work that can be really handy. You can put a backboard on your table so you can hang some supplies too. This is super handy cause then you don't have to rustle around to find what you need. Leaving more room for your tools, not on your work space is really key in doing successful projects with your work bench.

If you want to use your power tools to do your work and your projects, then you should try a power strip bench. You can get about 9 outlets in one and it also has a power cord. You can make sure yours has current protection to help you not to overload if you using a lot of equipment. You might want to get one in a six or foot style bench. You can also find one with a caddy to hold your small tools. This can be handy.

About the Author
Eric Slarkowski often pens web pages on things dealing with woodworking workbench and garage racks. You can see his writings on garage workbench on his site.

Buy A Heavy Duty Bench For All Your Needs

2008-01-14T05:32:00.001-08:00

When you are working at home in your own workshop then you need a proper garage workbench, this is the best thing you can have to get the jobs done right. When you have an industrial workbench you can accomplish your tasks in less time than if you don't have a bench. If you get one that is pre made then you can find it useful for all of your needs. If you want you can also try to make a bench that is from a design that you see or a something you buy that is semi-prefab.

When you want to buy a garage workbench you will find that you can get them in many different shapes and sizes. You should look for a bench that will let you tackle almost any project from simple craft making to complex woodworking projects. You can buy a bench at almost any hardware shop. You can also try to create your own bench. This can be a great beginner project and there are plenty of plans out there that are easy to follow.

You can try a table bench that is made out of heavy material, this can really stand up to heavy use. You can also try get a bench that has a wooden top but has steel or other metal legs. This can be really handy too. If the bench is fully made out of steel then you can really do a lot of hard work on it as well

If you want to try one that is cabinet like than you can use it for more storage as well. It can have some drawers in it and you can use the table part on top for working. If you want to put your tools in and then reach for them while you work that can be really handy. You can put a backboard on your table so you can hang some supplies too. This is super handy cause then you don't have to rustle around to find what you need. Leaving more room for your tools, not on your work space is really key in doing successful projects with your work bench.

If you want to use your power tools to do your work and your projects, then you should try a power strip bench. You can get about 9 outlets in one and it also has a power cord. You can make sure yours has current protection to help you not to overload if you using a lot of equipment. You might want to get one in a six or foot style bench. You can also find one with a caddy to hold your small tools. This can be handy.

About the Author
Being especially passionate about garage racks and woodworking workbench, Eric Slarkowski is writing large numbers of news on this particular matter. His publications on garage workbench can be discovered on http://www.insidewoodworking.com in addition to other web publications.

Choosing Your Woodworking Tools

2007-08-13T22:57:00.000-07:00

There are a number of companies with reputations for making fine quality woodworking machines, both for the home or professional workshop. You can find good quality in tools made by Milwaukee, Rockwell, Ridgid and Craftsman. You must have keen observations on woodworking machinery to decide which toolset and machinary is best for you.

Sears stores sell Craftsman tools throughout the country and they are also available on the Sears website. The company has a top reputation for these tools, both among professionals and amateur woodworkers. Sears stands behind Craftsman tools and gives them a lifetime warranty; any defective tools is immediately replaced by Sears.

Craftsman table saws come in ten and twelve inch models. Most of these have 3HP motors, which should be strong enough for most woodworking projects. A portable model is a good idea if you want to carry the saw to a job or store it in a chest or on a shelf when you are not using it.
Craftsman also makes excellent ten and twelve inch sliding compound miter saws. They come with a special feature called Laser Trac. This feature allows you to make a laser line for the utmost accuracy and precision when you are cutting. The blade design is a dual bevel style, which means that it tilts to either side so easily beveling edges.

Rockwell tools are also high quality with an excellent warranty. If you want a well stocked workshop, Rockwell can supply you with just about any tool you need. Used tools from Rockwell are usually found and are excellent buys since they say in such good shape. It you take care of your Rockwell tools with proper maintenance and cleaning, they will last forever.

A Rockwell table saw comes in 9 through 12 inch models. They are durable since they are made from cast iron. Such a saw will last for many, many years. You can still find old Rockwell table saws in active use. The large saws have sliding tables, and twenty foot rails for large jobs.
Ridgid power tools also carry a complete line for the home workshop. Contractor equipment from this firm is mad ewe cast iron with additional features like extension rails and micro adjusted fence dials. Each piece of equipment, such as miter saws lathes and drill presses are high quality if they have the Ridgid name.

This is because the company works constantly to improve the techniques and the quality of their products. The are always adding new features to the tools in the line. A recent improvement is the exact line laser on miter saws for greater accuracy. These kinds of improvements are constantly being made on both the tools for home and professional user.
Milwaukee routers come with either 2 or 3 HP motors. They have such great features as variable speeds, depth adjustment, a 36 position dial and twin handles. They contain a motor contamination shield which protects the motor from damage used by debris when the router is table mounted. The quality of all of these tools ensure lasting durability for the user.

About the Author
Ray Walberg frequently writes news stories on topics associated with hand tools. You can see his observations on woodworking machinery at http://www.insidewoodworking.com and many different sources for woodworking machinery tips.

Using Jigs in Woodworking

2007-08-13T22:40:00.000-07:00

Dovetail jigs make accurate dovetail joints. You can purchase dovetail jigs inexpensively, or if you want, you can make your own. Find templates on the internet or in a woodworking supply store. These kinds of templates usually can be used to make up to twelve different size jigs. If you do make your own routing and woodworking jigs, you may need a dovetail router and dovetail bit. Templates are great for letting you make dovetails that are variable in their spacing so that you can use them for many purposes, including cabinets, drawers and small boxes. You can even get kits that have the bits and templates all included, which will save you money over buying these components separately.

A dovetail saw will cut fine joints for all sorts of projects, not just dovetails. The blades are thicker than on other saws, giving you greater accuracy for these kinds of fine joints. Make sure you get a good quality tool for these types of tight joints. Fourteen to seventeen points per inch is the recommended size.

A dowel jig is, as its name implies, used for making dowels. If the wood you are working with is thick, be sure to ger a self centering jig so that you will have better accuracy. Sizes range from 1/4 to 1/2 inch. You can also buy complete kits that contain the dowel jig and hundreds of dowels in various sizes, and often carries the glue as well.

A kreg jig is used for cabinet making. To ensure that drawers move in and out smoothly, you have to have a perfectly positoned slide. Using a dreg jig will allow you to do this without marking and measuring for the drawer slides each time. They make is easier to mount the metal drawer slides. The kreg jig is an expensive piece of equipment, but so versatile since it can be used for cdnter, bottom or extension mounted drawers. For professional cabinets makers, this expense is well worth it.

If you make your own jigs, you can save a lot of money, especially if you use scrap lumber that you were going to throw away anyway. These jigs are thrown away after use, so it doesn't make sense to spend much money on them. If you do want to reuse them, you have to use strong hardwood as the material.

To make your own jigs, just look for instructions in woodworking magazines or books. They are also available in the internet. Print them out and create a binder. You can keep all of the instructions for different kinds of jigs in this binder, and if you put each one in a plastic sleeve, they will stay in good shape and you can use them over and over.

About the Author
Leroy Calstard pens especially for http://www.insidewoodworking.com , an internet site covering information on routing , router accessories and other interests. With his publications on routing and woodworking jigs the columnist affirmed his expertise in the field.

Finding Quality And Affordable Woodworking Tools

2007-08-13T22:31:00.000-07:00

Anyone with either a home or professional workshop knows the importance of having the right tools and equipment available, particularly the proper woodworking tools. Whether you simply enjoy DIY projects or engage in woodwork as a professional, the appropriate tools make a big difference during the job and with the final result. The quality and selection of tools has expanded in the past few years. It is now possible to supply your workshop with a wide range of quality products at affordable prices, including manufacturers such as Rockwell, Sears, Hitachi and Rigid. You can enjoy good quality tools and fine craftsmanship without spending more than necessary. Woodworking can be enjoyed with peace of mind.

There are several places available for you to get tools to supply your workshop. It goes without saying that you want to find the best tools for the best value, but this has not always been easy to do. Local do-it-yourself home improvement stores sell a variety of tools, but the selection may not be of the best value. These small stores often have higher priced tools to cover the overheads of running the store. You may find a better deal at woodworking shows where you can typically get good deals on tools and equipment. However, you may find that the selection on such shows is limited. As you can see, it can be challenging to find a good combination of quality, selection and low prices but it is not an impossible task. You can find such a combination as well as convenience and value by searching for your equipment online.

By shopping for your equipment online, you can enjoy convenience and affordability in stocking your workshop with the tools you need. Searching online allows you to compare prices and features, all from the convenience of your own home or personal computer. There is no need to browse from shop to shop or to multiple home improvement stores. For example, today you can get a great value on your woodworking tools from Rockler Woodworking. This company has a great reputation, high quality, wide selection and low prices. Further, you can do more than simply browse the equipment selection online, you can place your order and make the payment online. The equipment purchased is then quickly shipped directly to your door. Not only will you save money, you save time and hassle providing you more time to spend on your woodworking projects.

About the Author
Greg Hansward very often makes detailed reports on themes related to hand tools and machinery. You might discover his articles on woodworking tools on his site.

Preparing For The Woodcraft Shop

2007-08-13T22:29:00.000-07:00

You're eager to get started on the road to woodcrafting immortality, and your first stop along the way will be at the local woodcraft shop. It is the ideal place to start, because the staff there will have already been bitten by the woodcrafting bug and eager to share their enthusiasm. They will give you the proper guidance concerning the tools and woodcrafting material for your first project.

But just in case you have questions, you can bring along a list of likely purchases, and get an education from the woodcraft shop staff about the necessity for each. Here are some suggested tools and materials to run past them:

Equipment To Consider Choose a tape measure over a yardstick, both because the tape measure will cover longer distances and because of its flexibility. Have you ever tried to measure around a curve using a yardstick?

Ask about your options for saws, knives, and cutters. You'll need some of each--saws for larger pieces of wood from which you'll cut the basic shapes of your projects; knives and cutters for more delicate pattern and corner work. The woodcraft shop staff will have a handle on how much fancy work is involved in your project.

If you have no hammer and nails at home, you'll need to get some. The woodcraft shop will have nails in a side variety of sized, so again ask the staff what is best for your task. And one of your woodcraft shop must-haves--really, don't leave the woodcraft ship without it--is wood glue. Wood glue will bond your work even when nails work loose.

Depending on the nature of your first woodcraft effort, you may need a router to create furrows in your wood in accordance with the design you have chosen. The woodcraft shop will have a variety of routers, or the staff will tell you that you don't need one.

You may not need a drill for your project this time, but if you stay with woodcrafts you eventually will. Ask about them.

If you want to give your woodworking a distinctive look, investigate the woodcraft shop's scroll saws. Power saws with very fine-toothed blades, scroll saws are the secrets responsible for the curved elegance of many a woodcraft project. Sooner or later you'll be taking one home.

The Wood Finally, you need to start talking wood. You will have to think about the best wood or woods for your project plans, and you can't do that without knowing the qualities of the many woods available. Tell the woodcraft shop staff how you envision the finished effort, and listen to their suggestions about which wood will make it happen.

All the above tools and materials, including the power equipment are user-friendly and manageable even for novice woodcrafters. But you have to decide if you are committed enough to woodcrafting at this point to invest in the power tools. They will certainly make your first project go more quickly, but if it turns out to be your last project, you may regret the expense.

About the Author
You can also find more info on Woodcraft Shop and Woodcraft Store. Allthingswoodworking.com is a comprehensive resource to get information about Woodcrafting.

Buying a Table Saw for Your Home Shop

2007-08-13T22:28:00.000-07:00

Every woodworking shop worth its salt will have a table saw. There are different types available, and it is a big investment in your workshop, so be sure you take your time and research before you buy to make sure you get the right one for you. You can read independent reviews of the best kinds of saws, or you can get the opinions of friends or family who may have them. If it is a friend or a family member, you can probably try it out before you buy it. This kind of research will pay off since you will have a table saw that will give you years of use and pleasure.

The types of saws are usually divided into saws used by contractors, which are heavy duty and those which are for less use, such as for a homeowner or a hobbyist. A contractor's saw will have a motor of 1 1/2 to 2 HP and have a large table and a good fence for the most accurate cutting. This type can cut just about every kind of wood with accuracy. A disadvantage is that they are dusty.

A bench top saw is light weight and are the choice is you do not have a lot of space. A bench saw can be moved to a storage area and then set up when you need it. One person can lift it. Be sure to get a saw with a good fence. The lightweight saws sometimes do not come with as good a fence as the heavy ones, and you cannot upgrade, so choose carefully in the beginning.

A cabinet saw is a heavy piece of equipment, usually used by professional cabinet makers; they have a larger table but with a smaller footprint. Normally they will have a motor with at least 3 HP. They require 220 voltage, so if you do not have that, you will have to have an electrician run it for you. The cuts made by these types of saws are the most accurate; naturally these saws are also the most expensive. They usually have good dust collection systems, since you are working with fine quality cabinetry. Decide whether a portable or stationary saw is for you. A portable saw will take up less room and can be easily moved. Most of the portable saws sold today can do just about the same jobs as a stationary saw.

A stationary saw is intended to be permanently set up in one place. They are large and heavy and so they cannot be easily moved. These kinds of saws are more powerful and usually have a lot more accessories than a portable saw. Of course, they take up a lot more room than a portable saw. They are more expensive and are usually used by professionals.

Make sure you always wear proper protection when you work with a table saw. Wear safety glasses to protect your eyes from flying parts and dust; wear ear protection to protect your ears from the noise of the saw. Make sure you wear do not wear clothing that is too loose or has long sleeves that can get caught in a blade. Keep the work area around the saw clear of debris such as wood scraps and sawdust. Also keep the floor area clear; you can slip on sawdust and fall into the blade area of the saw. Wear strong sturdy shoes with non slip soles, such as work boots or heavy sneakers. Be careful that the blade has completely stopped before you reach over it or adjust it. One of the biggest warnings is to unplug the saw before you change a blade or perform any kind of maintenance. Saws have started up accidentally, and this can cause very serious injury.

About the Author
Being especially passionate about power tools and woodworking machinery, Leroy Calstard was writing plenty of articles in this specific field. Through his works like http://www.insidewoodworking.com/tasa/index.html , the writer confirmed his deep knowledge on areas corresponding to table saws.

How Woodworking Is Enhance By The Right Tools

2007-02-20T18:40:00.000-08:00

Let's face it, you're not going to get the results you want in your woodworking efforts if you don't have the right tools for the job. Having the correct tools is the key whether your woodworking is for hobby or your profession. "The clothes make the man" can easily be replaced with "the tools make the man" for many. This is the reason that all woodworking enthusiasts and professionals do all they can to be sure that they have the best woodworking machinery in their workshop.

There's a ton of woodworking machinery and different tools for every little different job these days, with new ones coming out often. People are coming up with new machinery and selling it at alarming rates. This gives you more options to ensure that your work is high quality. But, it can end up costing you an arm and a leg at times too if you're not careful. It really doesn't have to be that way though. You can find great deals if you take the time to look around and not make hasty buying decisions.

The selection of tools to be had these days means that professionals and hobbyists alike can grab some real bargains when they shop keenly, and by expanding your workshop you can also relish with the fact that you're expanding your capabilities and improving on the work that you do.
When you're on the lookout for tools to equip your workshop it's imperative that you find only those tools that will enhance the quality and craftsmanship of your work in every way possible. This will make certain that you have the right equipment you need to do the best job you can with your skills.

Manufacturers like Milwaukee tools, and Rockwell tools have great quality woodworking machinery, which you can often find on the cheap. These companies, as well as those like Rigid Power Tools offer high value and affordability, and they have a great reputation that they've upheld for years and years. With this type of machinery at your disposal, you'll soon have all that you need to be not only creative, but also allow you to produce the highest of quality work, for yourself and your customers.

When you're looking for used woodworking machinery, or if you want to order brand new tools for your workshop, you can save tons of time and money by going online to find what you need. This will allow you to shop right from home on your downtime without having to give up precious time away from the workshop. It doesn't get better than that.

This means that price comparisons can be done in an instant at the click of a button instead of running back and forth from store to store, dealing with salesman and often incompetent customer service reps that leave you with nothing but frustration. Either way, the bottom line is enhancing the quality of your work.

About the Author
Greg Hansward continually creates publications on themes dealing with power tools and hand tools. You can find his comments on woodworking machinery on his site.

How to Clean Wood Furniture

2007-01-23T21:12:00.000-08:00

A room full of beautiful wood furniture brings warmth and elegance to any room, however, it's inevitable that stains and mishaps will cause damage to your furniture. Maybe you wish to restore wood or wicker furniture to it's former glory.

Below are tips on cleaning and caring for your wood furniture to keep it looking beautiful for a long time.

Removing water stains on wood furniture - There are two way to remove a water stain from wood furniture. 1) lay a blotter cloth over the spot and run a warm iron over it until the stain is gone. 2) rub lemon oil into the spot, let set overnight, wipe the excess oil off.

Removing alcohol stains on wood furniture - any substance containing alcohol (drinks, medicines, cosmetics) can eat through wood finish quickly. When a spill occurs, grab a cloth and moisten it with lemon oil. Rub the spot with the cloth (if the spot is dry, remove with the same method as you wood a burn on wood).

Hide scratches on dark cherry or mahogany wood furniture - rub spot with a cotton swab dipped in iodine.

Hide scratches on unshellacked maple or light cherry wood furniture - rub spot with a cotton swab dipped in iodine diluted 50% with denatured alcohol.

Darken a scratch on wood furniture - scoop out the meat of a walnut and rub it gently on the scratch. Make sure you rub it directly on top of the scratch.

Remove scratches from oiled finishes on wood furniture - take fine steel wool and dip it into light mineral oil or boiled linseed oil. Rub in the direction of the grain. Let oil soak into wood, then wipe scratch area dry with a clean cloth.

Remove burns on wood furniture - obtain finely powdered pumice stone (check woodworking suppliers) and mix with linseed oil. Take a soft cloth and rub the burn, in the direction of the grain, with the paste. Keep repeating until burn spot disappears. This works best on light burns.
Remove glass rings from wood furniture - rub the rings with a mixture made of mayonnaise and white toothpaste. Wipe dry, then polish entire tabletop.

Remove spilled milk stains on wood furniture - dip a damp cloth in ammonia or silver polish and rub stain area. Wipe dry with clean cloth.

Cleaning leather furniture - wash furniture with a solution of 1/4 cup vinegar and a half cup of water. Next, wash furniture with saddle soap (available at shoe and hardware stores). Lastly, rub furniture briskly with a soft cloth.

Caring for wicker furniture - wicker tends to be dry and can get brittle or split. Place brittle wicker furniture inside a bathtub and drench with water to restore moisture. Keep wicker away from heated areas such as stove, radiator, and fireplace.

Furniture polish tips - 1) polish furniture often with a lint-free cloth moistened lightly with furniture polish. 2) use furniture polish sparingly. It's the rubbing motion (or elbow grease) that is the real secret to maintaining a great shine. 3) stick with either an oil or wax based furniture polish. Using both on the same piece can cause smudges and blotches. 4) remove wax build up by moistening a soft cloth with synthetic turpentine, mineral spirits or liquid polish, and cleaning entire surface.

About the Author
Donna Monday Are you embarrassed to have friends and family over because your home is always so messy? Say goodbye to clutter forever after you learn the fast, easy way to organize your home. http://lnk.in/nomoreclutter2

UK Power Tools

2007-01-23T21:10:00.000-08:00

Bigscrewdriver.com is the place to shop for UK power tools. With thousands of square feet of warehouse space, Bigscrewdriver stocks a massive range of power tools from manufacturers such as Bosch, Black & Decker, Ryobi, DeWalt, Makita, Panasonic and more, meaning that the weekend DIY enthusiast and the trade professional alike will be able to find the right tool for the job at a price that suits!

For those not quite sure what they need, it's easy to search the range of UK power tools, as the site is broken down into types of tool (such as drills, grinders, planers, saws etc), manufacturer, voltage or corded / cordless as well as sections like woodworking, metalworking and gardening to ensure it's easy to see similar items with just one click.

So, for people installing a kitchen, building an extension, or just putting up a few pictures around the house, Bigscrewdriver.com with its low cost UK power tools, efficient and friendly service, should definitely be their first stop.

About the Author
http://www.bigscrewdriver.com

Selecting Carpenter Tools

2007-01-23T21:09:00.000-08:00

Carpenter tools make an idealistic gift for the budding carpenter in your family and it doesn't even need to be their birthday or even Xmas for you to give it to them. These are great gifts for any time and any budding carpenter will love them as would any experienced carpenter. Just understand what level of carpentry they are at. For I am sure you want to give them something they will use. The only problem with that though is that if you, yourself aren't a carpenter then how do you go about choosing the right tools?

It's not as easy as it might sound, and there are a few things that you should watch out for. The first and number one thing is to watch out for the Unbelievable Bargain. No such thing exists. If it's unbelievable then there's something wrong somewhere. Unless of course they are running some time of clearance. Now if you run across a bargain and it's a well known brand you should snap up the tools immediately. Good carpenter tools at bargain prices are rare, so get them when you can.

Pro woodworkers will know what the good tool brands are and will know when to snatch them up and when to run the other way. In the case of the naive gift purchaser though, I would suggest sticking to something you can be assured of even if it's not at the bargain price you had hoped for. Here especially more than anyplace else, the Latin "Caveat Emptor" holds true, purchasers certainly beware of what you're getting yourself into. Good tools aren't cheap and experience woodworkers know the difference between a good tool and a poor tool. So, don't try to guess and fool them.

Also if you're purchasing the carpenter tools for somebody who's been at it for quite a hefty sum of time then the last thing that you'll want to do will be to give them lower-ranking grade carpenter tools. Something which comes in a set might be good for the novice who is just starting and thus has no clear idea of what they need, but that unquestionably won't do for the experienced carpenter. They need the good tools for several reason and yes one might be for the ego.

These carpenter tools should be of first-class caliber so that the receiver of your gift realizes the time and effort you put into purchasing the perfect carpenter tools for them. For the novice you can purchase them something more sophisticated when they can tell the difference between the tools and when they can feel the difference of holding a good set of carpenter tools in their hands as opposing to the beginner's set you gave them!

But if you have trouble deciding which set of carpenter tools to get ask a friendly sales person for advice and more often than not you'll leave the shop satisfied that you came forth with the real thing. You can also buy a gift card to thier favorite tool store. You can certainly know the recipient of the gift will be happy for the first class gift you gave them.

Bowe is the webmaster, content provide and author of the ebook: Woodworking Essentials. Please visit his site at: http://www.woodworkingessentials.net

About the Author
Bowe is the webmaster, content provide and author of the ebook: Woodworking Essentials. Please visit his site at: http://www.woodworkingessentials.net

2006-10-26T00:40:00.000-07:00

by Johnathan Bakers

A well equipped work shop is the first step to making sure you are ready and able for any do-it-yourself home improvement project. With a few basic workhorses, you can saw, nail, sand, shape and sharpen the way the pros do it.

The Top Five Tool List
There are thousands of tools on the shelves of the hardware store and the work benches of seasoned do-it-yourself gurus, but it you were to break them down into categories, they all do some of the same things. So with five basic pieces of hardware as your foundation, you can build anything and then work from there to build your own workshop.

The first power tool to have is a circular saw. With this you can cut straight lines and large curves. Setting a board along the top of two saw horses, can create a work area to hold wood being cut.

Next, for larger wood working projects a table saw or radial arm saw is in line. Choosing one that rotates to different angles is important if you plan to cut picture framing or crown mouldings for your home. The angles allow you to create the 45 degree mitre cuts for a perfect fit.

Third, the well- equipped workshop has an electric sander. All of this work could be done by hand, but the electric belt sander gives each piece of wood a professionally finished look. It prepares long strips of moulding or the edges of table tops and other furniture for staining or painting.

Fourth, every wood working work shop should have a router. This handy tool allows you to make woodworking patterns and grooves that take a piece of furniture or moulding from that plain look of the Shaker style to the ornate French provincial elegance.

Finally, maintaining your saws and other tools is easier with a grinding wheel or knife sharpener. These will allow you to maintain blades and keep them cutting the fine details and patterns that take your handicraft up a notch from amateur to professional.

Solid Brands for Solid Quality
There are some brands of tools that the name alone creates an image of quality. Makita, Ryobi, Rockler, Rockwell, Sears Craftman, Snap-On, Hitachi, and Rigid are all names you can rely on. The prices in these brands vary a little, but with any of them you can count on a quality tool that will last decades. It is worth the investment.

Adding On
Once you have stocked your workshop shelves with the basics, you can add some of the luxuries that make the jobs easier and smoother. Of course there are the smaller devices such as gluers and clamps that keep projects together while you work. But to that you can add electric nailers, dovetail jigs, jet tools and more to make life easier.

A well organized workshop with all of the basics is the ideal way to work. Perhaps your first big project can be building the workbench that will serve as your foundation for many more projects to come.

About the Author
Concentrating on informating about antique hand tools, the author is publishing primarily for http://www.insidewoodworking.com amongst others on on hand tools http://www.insidewoodworking.com/tools/HandTools.html .

The Story Behind Jet Power Tools

2006-10-26T00:37:00.000-07:00

by Peter J. Wilson

Setting up shop is easy when you have a supplier that can provide you with jet power tools. The top-of-the-line woodworking and metalworking tools can be found at more than 9,000 dealers world-wide.

All About Jet
Jet power tools are not just made in one place, but are a collection of the finest technology and materials from around the world. The tools are manufactured in areas where engineers have perfected specific crafts and designed the tools to support them.
One of the unique qualities about Jet power tools is that they have the accessories that are most useful to each tool. For example, power saws are supported by products such as the Cyclone Dust Collector and Parallel Clamps. This makes working with the saw more efficient and creates a better workshop environment.

Jet power tools are backed by warranties on each and every product. Authorized Jet distributors stand behind this warranty as well. All tools can be maintained and services at authorized Jet service centres around the world. If you ever need a part, it will be available when you need it. Replacement and spare parts are well inventoried with more than $3 million of parts in stock at any given time.

And the Winner Is...

Jet has been the recipient of many prestigious awards within the power tool industry. Woodworking magazines are consistently rating Jet tools as the finest brand of power tools on the market. The awards don't come easily either. They are based on a comparison of all tools within any given category from around the world and at all price levels.

What You Can Get From Jet Power Tools
In addition to quality you can get one of the widest varieties of power tools from Jet. The Jet lathe, Jet table saw and Long Bed Jointer are among the convenient woodworking tools by Jet.
One special item from Jet is the portable horizontal band saw. This lightweight series of saws are great for jobs outside of the workshop. They are small, yet big on capabilities. The blades can be adjusted to 45 and 60 degree angles great for miter cuts. The bi-metal blade makes it durable and able to handle jobs that normally require much bigger saws. There is also an optional floor stand that instantly turns the band saw into a multi-functional table saw.

To get the most from these portable saws and all of the tools carrying the Jet name, Jet has created training videos. These videos feature all of the top products by Jet in their training series known as the "Shopclass Series." Either WMH Tool Group or specific distributors can provide you with the list of titles to help you complete any job.

Deep Backing for Jet WMH Tool Group
Jet power tools are one brand supported by parent company WMH Tool Group. This long-standing leader in tools also provides the Powermatic and Wilton lines to serious craftsman and do-it-yourself homeowners alike. To get a good look up close at the complete line of Jet power tools you can visit a distributor or attend one of the many industry trade shows where WMH Tool Group sets up their interactive booth. The website also features pictures and descriptions of all of their top selling tools and a list of distributors who carry them.

About the Author
Peter J. Wilson's summaries can be discovered on plenty of websites linked to jet lathe and jet table saw. From his reports like http://www.insidewoodworking.com/jet/index.html ,he showed his deep knowledge on things related to jet power tools and jet table saw.

Power Tools And Router Combo Kits

2006-10-26T00:35:00.000-07:00

by Dana Bradley

With one motor for two methods of routing, the router is used for continuous cutting like profiling the board's edges. In the fixed base, the router has a lower center of gravity which makes it very simple to control. When the motor is in the plunge base, the router instantly becomes better suited for creating stopped cuts. This is due to the fact that a plunge base permits the router bit to be lowered straight into a work-piece, before it's raised up at the end of the routing cut.

The disadvantage to owning both the plunge router and fixed-base router was once the cost. However, router combo kits cause it to be a lot less costly to own both a plunge router and fixed-base router. The unique combo kits are constructed with two bases and one motor to service the two. Two routers for just a tad more than the price of one is the price of one is the net result.

Six router combo kits were compared and rated. The six routers have a 2 ¼ hp motor with variable speeds. The skil 1825 was rated at 3.66 out of 5 due to the fact that it doesn't have a motor with a soft-start feature, and it doesn't have a consistent speed-control feature that aids in the speed of the motor even when the bit goes into a tough area or used to make deep cuts. Bit shanks of either ¼ inch diameter or ½ diameters are with each of the router combo kits.

Out of the six router combo kits, the Bosch 1617EVSPK normally cost $220 and the Porter-Cable 895k costs approximately $270. The Skil 1825 was the least expensive at $100; therefore, the skil had the best in value.

The Bosch 1617EVSPK is one of many power tools within the top name in tools and accessories.

Bosch products are offered on the Internet

Bosch Power Tools & Accessories is one of the many divisions within the billion dollar North American Robert Bosch Tool Corporation. Bosch supplies an assorted line of cordless and corded power tools, accessories as well as brand-name gear designed to endure any jobsite and permit professionals and enthusiasts to gain control of their hard work.

Bosch power tools provide many alternatives where you can work with flexibility, precision, safety and of course productivity on a repeated basis.

About the Author
Dana Bradley writes about Power Tools coupons, ToolKing Coupon and Nothern Tool Coupon

Random-orbit Power Tools- Palm Sanders

2006-10-26T00:32:00.000-07:00

by Dana Bradley

It's been proven for two decades that the most economical and fastest method to make a rough surface smooth has been to use a random-orbit palm sander. No matter if you're in the woodshop or a building site or even around the house, the palm sanders are smooth and aggressive. As tool designs have come around to evolve, vibration has been diminished and dust collection has seen improvement. However, what's most important is that the 5-inches sander can produce a good finish.

First using the PICO-grit pads and then using the P220 - grit pad, 9 hoop-and loop-base 5 inch palm sanders were used to sand a cherry board with each sander until the surface was smooth with satisfaction. When the cherry boards were actually stained and shellacked, they were not distinguishable. A few differences occurred such as some sanders took longer than others to accomplish that result, as well as variations in comfort and dust collection.

An evenly distributed scratch pattern may seem like some sort of contradiction for as "random" -orbit sanders, but that just means that not one specific area is abraded more than the other. These palm sanders establish an across-the -board scratch pattern by coupling an orbital motion that normally distributes the scratches as simply as possible.

Features to look for are the hook-and-loop and variable speeds. Hook-and-Loop is the most customary method to attach paper. Not only is changing the paper easy and quick, but a partially used sanding desk can simply be reinstalled. For resinous woods, variable speed is quite useful. Due to the fact that pads run cooler at slower speeds, low speeds slow paper clogging on woods, like pine.

Festool Eccentric Sander ES 125 EQ has a design of compactness that's lightweight at 2.4 lbs. This random-orbit palm sander not only ascertains overhead work that's long-lasting and non-tiring with single-handed mechanisms. When the tool is set down, due to the sanding pad brake, the highest degree of work-piece protection as well as safety is guaranteed. The sophisticated, vastly fine sanding stroke of the ES 125 EQ assures surface quality of the uttermost perfection. The dustproof contained bearing affords a service life of longevity which actually ensures costs of low maintenance. The Jet stream patented sanding pad augments the lifetime of material that's abrasive by approximately 30% for big savings.

Out of the 9 random-orbit sanders, the Festool ES125 EQ-plus was considered the best overall in a recent poll at 4.84 out of 5.

About the Author
Dana Bradley writes about PowerTools coupons, ToolKing Coupon Codes and Nothern Tool Coupon Codes

A Diy Guide On Woodworking Jigs

2006-08-04T04:09:00.000-07:00

by Ken Morris

Woodworking jigs are a necessary part of any woodworking shop. They are great for repetitive tasks in many wood working projects. They make complex projects easier to manage and faster. You can purchase pre made jigs or make your own. Although they are inexpensive, making your own from scrap wood is even cheaper. Depending on the type of projects you like to do, you will need a variety of different jigs. Types of Woodworking Jigs Dovetail jigs are great for making dovetail joints accurately. These can be purchased relatively inexpensively. Another option is to make your own dovetail jig. You can find templates for making your own jigs on the internet or in most stores that sell wood working supplies. Many of these templates allow you to make up to twelve different size jigs.

You may want to puck up a dovetail bit for your router and a dovetail saw. These are great tools if you intend to make your own jigs. Templates allow you to make variable spaced or fixed dovetails for a variety of projects, including cabinets, drawers and small boxes. Some systems come with bits and templates together in one kit. These save money compared to purchasing the components separately.

Dovetail saws are used to cut not only dovetails, but other fine joints for projects. The blades on these saws are thinker than other saws. This allows for greater accuracy. It's important to purchase a good quality tool for making tight joints and professional looking projects. Look for about fourteen to seventeen points per inch in a good quality saw.

A dowel jig is used for making quality, consistent dowels. If you are using a thick timber, get a self centering jig for better accuracy. There are a variety of sizes from a quarter to one half inch. Complete kits are available that include the dowel jig with several hundred dowels in a variety of sizes. Glue is sometimes included in these kits.

A kreg jig is great for cabinet making. Perfectly positioned slides are necessary if the movement in the drawer is to be smooth. Using kreg jigs save time because you won't need to measure and mark the spaces for drawer slides. These make it easier to mount metal drawer slides. They can be used for center, bottom or extension mounted drawers. This is an inexpensive, yet versatile piece of equipment. Making Woodworking Jigs Yourself Making your own woodworking jigs saves money in supplies. Use inexpensive materials and scrap pieces of plywood for making your own jig. Since you use the jigs for one project only, you don't want to spend much on materials. If you plan to re use your jigs, use a stronger hardwood to make them.

You can find instructions for making your own jigs in woodworking books or magazines. Instructions are also available on the internet. You can print these out for future reference. Consider getting a good binder to keep your jig making instructions organized in your workshop. Using plastic page covers will protect the instructions from getting dirty, ripped or damaged.

About the Author
Ken Morris contributes to http://www.insidewoodworking.com a website with resources. He mainly writes about DIY related topics for the woodworker, especially on woodworking jigs and safety.

Using Power Tools 101

2006-07-20T03:02:00.000-07:00

The power tools of today are not the same as the ones that were carefully placed on the pegboard near your grandfather's workbench- they are actually quite far from it. Modern technology has made amazing advances in the simplest of features, including automatic shut-off, enhanced guarding and more resilient materials just to name a few. But one trait has come to be worth its weight in gold within the power tool industry, and that's the owner's manual.

Today's manuals not only have better graphics showing its users what each part of the device should look like (and what to do when it doesn't), many individual manufacturers will have explicit directions and instructions for the safety and maintenance of each individual power tool. Of course, no instructions are completely fool proof, especially if the content of such manuals isn't completely understood by the user. This is why many manufacturers have implemented training seminars and classes for both companies and individuals on the proper procedures for optimum performance and safety. Local home improvement stores often hold such classes and seminars on a regular basis.

However, a bit of common sense and know-how never hurt anyone, so there are a few safety guidelines which should be followed by all users of power tools. For example, wearing the proper clothing is essential, and you should never wear loose clothing that could easily get caught in a power tool. Safety gear is crucial- hard hat, safety goggles and gloves, along with the proper footwear. Using the right tool, whether it be size or something else, for the job at hand, including the right type of extension cord (indoor, outdoor, proper length) if applicable. The work area should be clean, uncluttered and well lit. Keep all electric tools away from water and flammables. Do not use power tools with frayed or damaged cords. Damaged parts anywhere in a power tool, including saw blades and drill bits, can cause damage to the tool itself or the individual performing the task. Unplug all electric power tools when finished with or before changing to another tool.

As far as the maintenance aspect of such power tools, common sense is again of the highest importance. For example, making sure that the proper guards are placed on saw blades when not in use is both a safety and maintenance issue. Saw blades need to be sharp to deliver the best performance possible, but can also be incredibly dangerous, so taking the proper preventive measures will yield the best results in all aspects, not just project outcome. For more information on power tool basics, the U.S. government has many publications that can be of high value to consumers. The U.S. Consumer Product Safety Commission offers product recall information, and OSHA has a few such publishings regarding both general industry and personal use of power tools.

About the Author
Debbie Johnston recommends Makita power tools from BigScrewdriver.com.

Corrosion in Metals - Principles and Prevention

2006-07-20T02:56:00.000-07:00

Corrosion is the tendency of metals to return to their natural condition, abandoning their current one, that is: the destruction or deterioration of a material because of chemical and/or electrochemical reactions.

A chemical reaction or dry environment reaction can occur by the contact with vapors or gases, without the presence of liquids. With frequency, the dry environment reaction is closely associated with high temperatures.

A electrochemical reaction or humid environment reaction, is present in liquid atmospheres, by sprayed or immersed means.

Corrosion processes tend to return materials back to a more thermodynamically stable state by their combination with substances in the environment, particularly with oxygen. It is from such a state that the materials were transformed through the metallurgic process of extraction and refinement, by the means of the supply of electric, chemical or heat work.

The most widely used metals for technology have a great affinity for oxygen and their corrosion process depends exclusively on the phenomenon denominated "oxidation". Some metals are more prone to oxidation than others.

For example: metals like gold or platinum hardly oxidize because of their low affinity with oxygen. They are known as noble metals. Other metals as iron oxidize easily due to their high affinity with oxygen.

Classification
The electrochemical nature of corrosion leads to diverse forms of assault. These are determined by the succession of a series of environmental, mechanical and geometrical factors. The identification of the form of corrosion is of vital importance for the diagnosis of the cause that determines the corrosive process, as well as the prevention, control, and protection of the element.

According to this, the corrosion classification goes as follows:
- Generalized corrosion
- Localized corrosion
- Selective corrosion

Generalized corrosion affects the whole surface of the metal and translates into a more or less rapid slimming of the metallic wall in contact with the electrolyte. Depending on the uniformity of the superficial attack, it can be differentiated into generalized uniform and generalized not uniform corrosions.

Localized corrosion affects a limited part of the metallic surface and causes cavity formation. These cavities, depending on their external diameter vs. depth relation, are named ulcers, craters, pittings, or criccas. The pitting or punctures, can sometimes be penetrating. The cricca or fissure can be intergranular or transgranular, depending if it follows the edge of the grain or through it.

Selective corrosion produces the preferential dissolution of a certain part of the metal that, for chemical or metallographic reasons, proves to be more easily attackable.
We can speak of cristalographic, intergranular or interdendritic corrosion, if the corroded material results in certain crystalline species in the grain borders or the immediately adjacent zone.

Another form of selective corrosion, the dealloying, happens when the preferential dissolution of one of two components of an alloy is verified, leaving an inconsistent and frothy residue of the other metal in the alloy.

Methods of control and prevention:
The general methods for corrosion control more widely accepted on the industry are: the use of special construction materials resistant to corrosion, the application of inert barriers as paint, the use of methods of cathodic or anodic protection, the adjustments on the electrolyte or corrosive medium's chemistry, the application of specific inhibitors to control corrosion, and the application of anticorrosive systems.

An anticorrosive system is made up of two components which form a set. This set works as a barrier that controls oxidation and prevents the attack of external factors.

The components of an anticorrosive system are:
- Firstly, the base or primer, whose function is to provide the system with the sufficient adherence to the substrate and to act as a cathodic corrosion inhibitor (because of its high proportion of zinc).

- The finishing, which consists of a film or layer that complements the system and provides a high resistance to the attack of the environment.

About the Author
The information for this article about metal corrosion was provided by Sika Mexico Plant. Sika is a world renowned manufacturer of specialty chemicals for the construction and manufacturing industries. For more info visit http://www.sika.com.mx

Proper Handling of Welding Rods

2006-03-17T02:02:00.000-08:00

by Martin Rice

Welding rods get no respect. Out in the field I've seen guys throwing 50lb. rod cans from the truck onto the ground, torching cans open diagonally, beating the wrong end open with a chipping hammer and every other conceivable tool, and leaving open rod cans out in the open.

Let's look at what's wrong with each...

First and foremost, ALWAYS open the "right" end of the can. Some cans and boxes even say "open other end", or "don't open this end", or "the other end moron!." (last one made up by me.) The reason you need to open the right end is because you can damage the flux coating. You want to open it on the side where the rod is bare for the stinger, or electrode holder. There's a lot less chance of damaging the flux that way. 7018 is very prone to flux damage while 6010 is a lot tougher.

Most guys out in the field aren't gonna' be thinking about the welding rods inside the can as they toss them from the truck to the ground. When the cans get manhandled the flux gets jarred loose on the welding rods inside. It's bad enough when the flux gets chipped off the end of the rod, flux chipped from the middle and you can pretty much kiss that rod goodbye. It's worse, if you don't realize it's chipped because right in the middle of a good weld you'll suddenly be welding with no flux. No flux equals no shielding from the atmosphere, and that equals a garbage weld.

You can use a lot of different ways to open rod cans out in the field if you are careful. I've even used the P38 C ration can opener I had in the army.If you use an oxygen/acetylene torch you need to be real careful not to burn the flux on the rods inside.

You can open a rod can with a chipping hammer, but it's not advisable. You gotta' be sure and hit it just right, at the edge of the can. You should hit the edge with the hammer follow-through swinging away from the can, not striking down into the can at the top. (I'm sure the electrode manufacturers are cringing when they read this!)

Of course the best way is whatever the can is designed for, some of them open like a sardine can, but a lot of times it doesn't work so you gotta' improvise.

Leaving open cans out allows moisture to get into the flux. Moisture in the flux can cause porosity, or worm holes in the weld. Rods should be stored in a proper oven or unheated container if they don't need the moisture protection. 7018 needs an oven, while 6010 doesn't need the heat, but still needs to be kept protected.

See http://rodovens.com/welding_articles/storage_chart.htm for proper storage of rods.

About the Author
Martin Rice teaches college level welding, in addition to writing articles for www.RodOvens.com.

Five Reasons To Build & Operate A Hobby FoundryBy

2006-03-07T20:51:00.000-08:00

Colin Croucher

01: To Be Able To Melt Metal Just For Fun.

People do all sorts of things "For Fun" they drive fast cars & motor- cycles, they also jump out of planes & parachute to the ground, some climb mountains, & others play lot's of different types of sport, you could name another hundred things that people do everyday just "for fun". What do you like doing just "for fun"? Are you a practical hands on type of person? Not afraid to get your hands dirty? Then you might be the type of person that will enjoy having a little fun and enjoy the challenge & rewards of hobby metal casting. But, understand that hobby foundry work is not for everyone, it's hot dirty work, but it's great fun on a cold winters day, there is something addictive about pouring molten metal into a green sand mould, to smell the sweet aroma of the vegetable oil bonded sand cores as they cook in the sand moulds from the effect of the molten metal.

02: To Enable Custom Parts To Be Made.

The desire to learn about metal casting usually begins when you have a need to make a special part that you know only to well will cost a small fortune to have made at a commercial foundry, especially if a pattern has to be made before you even think about producing a casting. Many people around the globe reproduce their own high quality aluminium and bronze castings for vintage and veteran cars motorcycles. Many of these people also machine and finish their own castings ready for use. Of course you need to have a well-equipped workshop to carry out all of these operations.... but the point is, it is all possible, and it can be done right in the home workshop. Metal casting is an amazing, but quite simple process, you can take something from a design concept, through to pattern production, which is then used to make the impression or cavity in the sand mould, where the molten metal is poured. When the metal has solidified & cooled, the shiny new metal casting is removed from the sand. The process may sound complex, but it is not really, once you learn and begin to understand what to do.

03: To Reproduce Old Machine Parts.

There are large numbers of old antique machinery lying around in museums, farm sheds and backyards that are well past their use by date. Many of these machines could be brought back to life with some old time practical knowledge such as that required to do metal casting, perhaps you could be the person that will set to and "save" some of these old machines from the scrap heap, it is such a shame to see so many old historic machines discarded to the scrap heap, most just need a few parts and some fettling to get them up and running again, they could be displayed as working exhibits at fairs and vintage farm machinery rallies. Old machinery provide a great interest to people who have a connection with things from yesteryear.

04: To Reduce The Cost Of Car & Motorcycle Restoration Projects.

Rebuilding/restoring old cars and motorcycles is a very painstaking occupation, trying to source new parts to replace old worn or broken parts can be a tiresome, expensive exercise. Just imagine the huge time reduction that's possible with your projects if you could simply "make them your self", you could learn how, just as thousands of other people have. Can you imagine the personal rewards and satisfaction you'll feel when someone compliments you on your handiwork at a vintage rally, especially when you can say to them "I made all of these parts in my own workshop". Isn't this true restoration work, making replacement parts by hand, just as they did in years gone by.

05: To Complete Your Metal Craft Journey.

There are literally tens of thousands of people around the globe who can fabricate many things from metal using normal metalworking skills and tools, but many of these same people are quite lost when it comes down to knowing how to go about melting and casting metal. Learning the art of metal casting will provide you with a well-rounded set of metal working skills, no longer will you have to find other people to "cast parts" for you, because once you have learnt the skills, (which are not difficult to grasp), you will be able to create all manner of things from metal. Call it multi-skilled if you like, but there is nothing quite like have a wide repertoire of skills that you can call on to help create the things you want to. A well-rounded metal worker should be able to weld & fabricate using heavy or light steel, as well as sheet metal, and to make the metal working skills complete, learning about metal casting or foundry skills will help expand your total knowledge way beyond the normal parameters.
Col Croucher.

To find out more about hobby metal crafts and how you can employ the methods & techniques to build & create your unique projects visit our web site http://www.myhomefoundry.com to download a free ebook to begin your understanding and intrigue of metal craft.

Article Source: http://EzineArticles.com/?expert=Colin_Croucher

Brass: One of the Biggest Misnomers in History

2006-03-07T03:56:00.000-08:00

by James Monahan

Aside from home ornaments and jewelries, you have probably heard the term brass on brass bands. Do you know why a brass band is called a "brass band"?

Some people may actually believe that brass bands are called as such because the instruments the musicians use are made of brass.

By definition, a brass band is a group of musicians who plays brass instruments along with percussion instruments. Brass instruments are technically defined as instruments whose tones are produced by vibrating the lips through a resonator. Examples of such brass instruments are the trumpet and the horn.

According to music scholars, the term "brass instruments" is a misnomer. Not all brass instruments are made of brass. Some brass instruments are actually made of wood like the cornett. Some other woodwind instruments, on the other hand, are made of brass but are not exactly categorized under the brass instrument family. An example of this brass woodwind instrument is the saxophone.

Therefore, brass bands are not called "brass bands" because the instruments the musicians use are made of brass. The word "brass" in the term brass band actually refers to the type of sound an instrument makes.

But what exactly is "brass"?
Brass is an alloy or a combination of copper and zinc. Usually, brass contains more than fifty percent of copper but it is generally harder compared to copper. It is a malleable and ductile alloy that can be hammered into leaves or strips and designed according to one's desire. These characteristics make brass a prevalent option for decorating wares.

Brass has a yellowish color which makes it look so much like gold. Because of this, brass has been used as a cheap substitute for gold and the term "brassy" used to refer to denote one being tasteless and showy.

There are different categories of brass depending on its zinc and copper ratio. Alpha brasses contain less than thirty-five percent zinc and are best utilized when they are cold.

Alpha-beta brass is 35%-45% zinc and is commonly used while it is hot.

Beta brasses have 45%-50% zinc content. It can only be used while hot and is preferred by metalworkers to use for casting. Beta brasses are also harder and stronger compared to other types of brass.

Brass that contains more than 50% percent zinc is called white brass and is usually too brittle to use.

Calamine brass is a combination of calamine (a zinc ore) and copper. It is a specialized type of brass because it uses a different type of zinc (calamine) instead of the usual metallic zinc used to create brass.

Another particular type of alpha brass is a brass that contains 75% zinc and 25% copper. It is called Prince's metal or Prince Rupert's metal named after Prince Rupert of the Rhine who was a commander of the Royalist cavalry during the English civil war.

Brass has been used all through out history in different fields - may it be in art, or in trade and commerce. In ancient times, Romans used brass to make coins, decorate their jewelry and to adorn their armor.

After the middle ages, the use of brass increased as craftsmen incorporated it in making clocks, plates, chandeliers and other household items. A particular town called Dinant (currently called Belgium) was the most profuse creators of brassware during those times. They created large brass dishes and exported these wares into the Netherlands.

The Islamic East was also known for creating brass wares and braziers. Evidences of their craftsmanship can be found in Venice where 15th century well-wrought bowls, dishes, and candlesticks were shipped there by Eastern merchants.

Brass was also particularly popular in 18th century colonial homes in North America. Brass chandeliers made in England and the Netherlands in the 17th century are quite prevalent adornments in these colonial houses. In addition to this, brass drawers incorporated into furniture were considered to be well-liked during that era.

Although brass has survived the time and enjoyed its popularity during those ages, brass is considered as a modern alloy. It was only utilized up until the 16th century. In ancient times, people use the word "brass" as a term to refer to any alloy mixed with copper. The brass that ancient people used to refer to was probably bronze, an alloy of copper and tin. Nowadays, people already have a clear distinction between brass and bronze.

Aside from being a popular material all through out history, brass has also undergone different "misrepresentations" when it comes to its name. But even if it is less regarded than gold, brass has stood the test of time and has proven to be a material of high class.

About the Author
James Monahan is the owner and senior editor of BrassLinks.com

Metal Casting For The Hobby Metal Worker

2006-03-06T03:46:00.000-08:00

by: Col Croucher

The practical hands on creative person will enjoy the personal rewards of the ancient craft of metal casting. Armed with the correct knowledge, it is quite feasible to melt and cast metal in the home workshop, thousands of people the world over are involved in it right now... there's no reason why you couldn't try your hand at hobby metal casting too.But don't attempt metal casting if you have no prior knowledge or experience in this field, first of all you need to learn about the basic techniques, and methods used in this ancient metal craft.

There are also many personal safety aspects to consider, remember, you'll be handling molten metals at extremely high temperatures. There is an element of danger involved in the hobby, but with a commonsense approach to safety, and by being extremely careful, accidents should not happen.So just where do you learn about hobby metal casting techniques?There are many books available about the subject, some are highly technical and perhaps difficult to understand. Many books are written purely for the metal casting industry. The ordinary hobby worker would find industry specific technical writing difficult to understand, and find it next to impossible to reduce the high-tech writing down to a hobby level of understanding.

One of the best ways to learn the craft is to have, or arrange for someone to train or coach you over a period of time in your own small foundry... you'll quickly learn how to create sand moulds, how to build equipment, and many other things that you need to know.But, for most people, one on one mentoring is just a dream. And, as time goes on, there are less people around to provide a personal hands on method of teaching metal casting.The only way most people can obtain this kind of training is by enrolling in a foundry course at a trade school, trade school tuition, while being very good, could be an expensive option for many people. Some people, due to distance from trade colleges, may find it impossible to attend a trade teaching facility.

What is the next best option for someone wanting to learn about the fascinating craft of Metal Casting?The internet is one of the great providers of information today... there are thousands of web sites on the net, which deliver information on all kinds of subjects.You need to find one that is specific to the information you are searching for. While some web sites list hard cover books for sale, which can take days, or even weeks to be delivered, the ultimate way to get the information you want almost straight away is by downloading high quality, subject specific information in ebook form, which focus on the best practical methods to use for consistent results.Information rich ebooks can be downloaded and installed on your computer with all the information you require in less than ten minutes, within the comfort of your own home.

There is no need to fight your way down to the local shopping centre, or put up with the never-ending streams of traffic on the roads.It's just so easy to order and pay for ebooks from your own computer.With just a few clicks of your mouse, you'll have all the information you'll need to get you up and running with hobby metal casting in no time at all.

One of the most popular hobby metal casting web sites on the net is: http://www.myhomefoundry.com/ this is an Australian owned web site, which provides quality information for the hobby foundry worker. You can also download free ebooks and sign up for the free hobby casting ezine while your visiting the web site.The information seeking hobby foundry worker can download free ebooks as samples to read before deciding to get the full version ebooks.The author also provides an ongoing support service to help the novice through the early learning period... very few ebook authors provide that kind of service, and you certainly wont get service like that from any other book reseller. Hobby Metal Casting is a rewarding pastime.

About the Author
Information rich ebooks for the hobby foundry worker. http://www.myhomefoundry.com/ The Home foundry Australia

Home Made Hand Tools For Hobby Foundry Work

2006-03-02T15:58:00.000-08:00

By Colin Croucher

If you have been thinking about making a start in hobby foundry work in your home workshop, you may be forgiven for thinking that the tools and equipment are going to cost you an arm and a leg, this need not be. Sure, you could trot off to the downtown industrial tools supplier and take home an arm full of expensive tools.

But if you take a good look at some of the tools, you'll discover that the design principles and fabrication could well be undertaken in the home workshop if you have metal fabrication skills and a reasonable amount of basic metal working equipment.

Take for instance "crucible lifting tongs", once you understand how these tools operate; you could quite easily make a set or two over a weekend. The basic design action operates on the "scissor principle" but they don't cut anything, they are designed to "clamp securely" onto the crucible to lift it out of the furnace when the metal has melted. Great caution needs to be taken while carrying out this operation, as one slip due to faulty or badly designed tongs, and you could have a disaster on your hands.

The best way to design and build a set of tongs is to copy a well made set, or to follow directions set out in a textbook or ebook downloaded from the net, we'll give you some links a little further on in this article.

Some of the most frequently used basic tools you'll need in the hobby foundry are; Bench ramming moulders tool - Tube sprue cutter - turned wood sprues - slick & oval spoon - hand riddle or sand sieve - draw pins, screws & hooks - rapping bar and spike - gate cutter - strike off bar - sand carving tools (made from old hacksaw blades). The tools mentioned above seem to be the ones that will be most used in your hobby foundry... and all of them can be home made if you have metal & wood working skills, it will take time and effort to make the tools required but they wont cost you a red cent if you make them from scrap materials, and if you are like most hobbyists you will know where to "scrounge stuff".

You may have to experiment with different ideas before you arrive at the most satisfactory design, but you will learn a great deal about why things have to be made in certain ways.

Do you own a wood lathe? Even a most basic machine will suffice in the home workshop, you could even make your own if you were keen enough,I guarrantee there are tens of thousands of home made wood lathes sitting in hobby workshops the world over. A wood lathe will repay itself many times over when you start to make patterns for your hobby foundry.

Your bench-ramming tool can be quickly turned to shape on your wood lathe, in fact, while you're at it, make two or three of them in different shapes & sizes, they will all come in handy when ramming and moulding patterns of differing sizes, you could get away with a single tool, but you wont regret making extra tools.

After a pattern has been completely rammed in a sand mould, and before the metal is poured, the pattern has to be removed without disturbing any of the surrounding sand. Draw pins and spikes are used to remove timber patterns from sand moulds.

Simple draw pins can easily be fabricated from long slender wood screws, particleboard screws are ideal. The easiest way to convert woodscrews into draw pins is to braze-weld a short length of 1/4" dia mild steel rod onto the head of the screw...that is all you need to do... make a set of them with different gauge screws as well long and short ones and you should have the field covered as far as lifting pins or draw spikes go... simple isn't it.

Blunt hacksaw blades are usually thrown in the bin, from now on you should save them, as many useful little hobby foundry tools can be made from old saw blades, quite often small sand carving tools can be quickly made by grinding and shaping using a normal bench grinder.

By being resourceful and thinking how you can use scrap materials, you should see now that there is absolutely no need to spend large amounts of money to get the tools and things you need for your hobby. If you are not sure about your own building & fabricating abilities then you should always ask advice.

Col Croucher.
Metal craft has been a lifelong interest, ever since my grandfather introduced me to the blacksmiths forge at a young age on the family farm where I grew up. Several decades later, I become addicted to melting and pouring molten metal into sand moulds. Then began the move into publishing ebooks for the hobby foundry worker. We now have a very large number of global customers. To learn more about hobby metal casting visit: http://www.myhomefoundry.com/ there are free ebooks to download and a world wide ezine to subscribe to.

Article Source: http://EzineArticles.com/?expert=Colin_Croucher

2006-03-02T15:34:00.000-08:00

Building A Hobby Crucible Furnace

By Colin Croucher

Efficient melting of metal in the hobby foundry requires a simple, but well designed, easy to operate melting furnace. A well-designed furnace does not necessarily mean it will be expensive to build, or that it is complicated to construct and operate.

If you're just beginning your metal casting journey, there will be a multitude of questions that will need to be answered; and if you follow some simple methods, your learning curve will be dramatically reduced.

A well-built furnace will take you another step along the path to being able to maintain an important piece of equipment for your hobby foundry set up. Without an efficient furnace your hobby metal casting experience could well be one of total frustration & disappointment.

It is possible to build a furnace from scrap materials found around the workshop. This is not to say that it will look trashy, or poorly made, the point being made here is that you do not need to build everything from new materials. The only material you will need to buy is the special high temperature resistant refractory to line the furnace walls with, plus a few brass connectors from the local plumber for the gas feed line and some brass rod to custom-make your own special gas jet for the burner. The rest you can quite easily make yourself if you have metal working skills.

One of the biggest problems the hobby foundry worker has to overcome, is to acquire the knowledge to build a high-energy output burner, the subject of burners can raise many arguments amongst hobby foundry workers, and there is a straightforward solution to building an efficient burner, by following simple instructions any practical person can fabricate an efficient burner that will quickly melt metals such as aluminium and bronze without effort. The process to build a high output furnace burner is really quite simple, but there are a few small parts that need to be machined on a lathe.

If you don't have the luxury of a lathe in your workshop, perhaps a friend can help you out. Although, many hobby metal workers do own a metal lathe these days, it is almost a must have for the average home engineer in this ever-increasing DIY age. You will also need a MIG or ARC welder (Max 180 Amp) to fabricate the furnace.

Be very careful with your gas pipe & joint connections, although there are no great line pressures involved with the gas feed to the burner, but any small leak could lead to the possibility of a dangerous explosion.

Propane gas expands between sixty and one hundred times once exposed to air. So be aware, gas is the most efficient fuel you can use to fire a crucible furnace, but it can also be an extremely dangerous material. You need to follow any building instructions carefully and not be tempted to take any shortcuts as they may lead to personal injury.

If you are a resourceful, practical person, you could build your own crucible furnace for less than $70.00US, this is a mere fraction of the cost of a commercial unit, and should be equally as efficient, and provide many years of reliable melting service.

Like many things in life, you can learn from established proven methods, or you can spend many months floundering around by yourself, not knowing what to do. To dramatically reduce your journey to metal casting success; learn from fourteen years of metal casting success, visit our web site now. http://www.myhomefoundry.com

Article Source: http://EzineArticles.com/?expert=Colin_Croucher

How to cast bronze and other metals with plastic molds

2006-02-26T23:37:00.000-08:00

Author: Delmar Germyn

Some words on how you could use your plastic molds to cast metals.

Your first thought when you see this is that the plastic mold would melt or catch fire! You are right! The way it is done is as follows...

This is going to be a story about a foundry that cast propellers for boats. That is where I learned how plastic molds are used to cast metal.

I once rented space in a foundry that cast props. It was a darkand dusty place. Also very hot some days! When the furnace was heating metal. It was a little noisy then to. Big fans running to feed air into the furnace.

Here is how they would use the plastic molds.

First they would cast in plaster. Next the plaster casting would be used to make a new mold using sand. This is done in a Sandbox!! I bet you had already guessed that? The plaster pattern is placed in the box and sand is packed around it. This is special sand that cannot be reused. It is mixed in a big machine with waterglass just before it is to be used. This is packed into place and CO2 it blown over it to harden it.

Once this is ready the metal is heated in the furnace and then poured into the mold. It is allowed to cool 12 hrs or so (this depends on the size of the casting - bigger equals longer). Once it has cooled the sand is broken away and discarded. The castingis cooled for another 12 or so hours and then ground and polished.

About the author:

Del Germyn Web site http://www.delsmolds.com

My web site is setup to help learn more about molds and casting. YOU WILL FIND.... Articles on how to mix your concrete, hypertufa, etc for different uses. Free information on how to make your own molds. Tips and hints on their use and care. Information on making and using various types of molds to castconcrete, plaster, cement, ceramics, pottery, etc. Take a lookat my site for more.

Hobby Metal Casting -The Journey & Exploration

2006-02-26T21:29:00.000-08:00

Author: Col Croucher.

Involvement in certain hobbies can be due to all kinds of factors, in some cases it stems from a curiosity point of view, with others it can be because a friend insisted on showing you how, but the urge can also come from a personal need or challenge to create and make something which you know is the only way in which you will obtain that certain something.

From a pure novice point of view, the learning and mastering of hobby metal casting could seem to be an impossibility, simply because of the assumption that there is an awful lot to learn about the subject, and if the truth be known, there probably is, but like many other skills you learn throughout life, the more you do, the better your skills get, a surgeon doesn't get to learn the intricate art of amputating a leg without first studying and learning about the human body.
Likewise you can't expect to master the art of hobby metalcasting with out at first doing a lot of reading and thenapplying the knowledge you've learnt and combine this together with some solid practice.

If you have just an ounce of practical skill in your body, you will be able to turn that small amount of skill into a valuable resource you'll be able to use for life. You could begin your metal casting by using the most basic furnace, equipment & tools, many people who started in this wayare now experienced metal casters, and are able to create all manner of things from metal, they have also discovered that sooner or later, other people get to hear about their special talents, and it's not long before the odd paying job comes in, which helps to make your hobby self sufficient
The type of people that get involved with hobby metal casting range from radio controlled racing car enthusiasts, Go-KartBuilders, antique restorers, vintage motorcycle and car rebuilders, people who build miniature steam engines & aeroengines and parts. Some people have found It is even possible to design and build miniature engines that run on gasoline, there are several home trained hobby foundry workers who haveundertaken to design & build intricate patterns and cores to cast and build miniature 4 cylinder & V8 engines, real engines that have spark plugs and they run on petrol. They have managed to make all of the many parts required for these amazing home designed & built projects.

Think you can't do any of those kind of projects? Well think again, because many of the people who build these projects started out just like you, they were eager to learn how to cast metal, they found the right knowledge, then learnt by doing, soon they found that the things they once thought impossible, were now achievable, that's the power of knowledge, belief inyour self, and the commitment to get the job done. Col Croucher.

Need content? You may use this article at your website, or inyour newsletter. The only requirement is inclusion of thefollowing sentence - Article by Col Croucher of http://www.myhomefoundry.com/ - the definitive source for hobby metalcasters of all ages. While at the web site you can download a free ebook to learn about, & understand hobby metal craft.

About the author:Col Croucher is an experienced metal caster with over 14 yearsof hobby casting project experience. To learn more about how you can make a start visit our web site http://www.myhomefoundry.com/ to download your free ebook.

2006-02-15T03:54:00.000-08:00

The Gas Fired Crucible Furnace
by: Joe Hildreth
Source:www.myheap.com

Friday, 18 MAR 2005 -
I have decided that I want a gas fired crucible furnace for my general melting needs. I have decided I will go with David Gingery's project called, "Building a Gas Fired Crucible Furnace". I will detail my experience here for those of you that might want to try a similar project. My reasoning for this particular design was that I like the side approach to the crucible and the ease of which it looks like it is constructed. Information on this book can be found in the resource section and can be ordered through Lindsay Books.

I am excited about doing this project for another reason. My fiance has a son named Jason who thinks he is cut out to be a mad scientist. Hmmmm .... We will see. I told him he had to be my Igor first and then we will determine if he is mad scientist material. He has decided to help me build this furnace and promises to stick through with it until the end. (Good or Bad) hehehehehe :-)

Building the furnace forms.
The furnace body is constructed with forms made of sheet metal. It should be noted that with the exception of the inside collapsable form all the metal used in the body is plain black sheet metal. This is necessary because it is possible that the skin temperature can reach high enough temperatures to vaporize any galvanized coatings on the sheet metal which can lead to health issues. - Jason and I set out to making the furnace forms!

Homemade Foundry

2006-02-09T17:20:00.000-08:00

Another useful tool for your backyard workshop is the foundry. For the hobbyist, it is a must have, specially when you plan to build your own parts. The foundry is the best companion for lathe machine.

You can design and mold your own parts and accessories, from the smallest bolt or even building your own engine. I'm not talking about the big foundry type, i'm talking about a homemade garbage can size foundry. Made from recycled cans and bricks.. this simple foundry, easy to build yet functional.

Here are some links that demonstrates what im talking :

http://www.schundler.com/ccfoundry.htm
http://www.austriancoins.com/foundry/metal.html
http://www.angelfire.com/pro2/jason_foundry/index.html
http://www.geocities.com/castinggallery/

2006-02-09T16:53:00.000-08:00

One of the basic and most versatile tool a do it yourselfer and hobbyist could have is a lathe machine. It is very versatile and could perform various function depending on the type of project you are working.

Lathe machine is usefull in turning, boring or grinding. Hobbyist and professionals could benifit a lot in investing on lathe machine. The only problem is lathe machine prices are high and prohibitive specially to hobbyist like me.

Since i do spent most of my time on my computer, i searched for an alternative and discovered lathe machines you can build even from recycled materials.

The most popular is the Gingery Lathe Machine. It simple easy to build, the materials are cheap and sometimes free and the best thing is it is your new project.

Heres a list of sites that i have browsed that give a detailed instruction in building a homemade and improvised lathe machine.

http://www.backyardmetalcasting.com/lathe7.html
http://www.aardvark.co.nz/pjet/spinning1.shtml
http://www.mini-lathe.com/Links.htm
http://www3.sympatico.ca/3jdw8/latheoutside2.htm

I will post my own design whenever i can build my own dream lathe machine..